125t/3200mm CNC Hydraulic Press Brake Aluminum Window Frame Bender , DA52S Hybrid Bending Machine

Main features:
– Energy-saving up to 30%
– Oil consumption saving up to 70%
– Electricity consumption saving up to 70%
– Noise decreasing up to 50%
– Up to 4 axes (Y1, Y2 + 2 aux. axes)
– CNC Crowning control
– Tool / material / product library
– Servo and frequency inverter control
– Up to 24 Languages available

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Description

Hybrid Bending Machine is a kind of forging machinery, the main function is the metal processing industry.

Products widely used in: aviation, shipbuilding, metallurgy, instrumentation, electrical appliances, stainless steel products, steel structure construction and decoration industries.

The metal sheet bending machine is currently the first choice for sheet metal processing of sheet materials, especially large sheets. A variety of different molds can be used for bending, stretching, rounding, punching, etc.

Main features

The whole welded machine structure achieves high rigidity; the machine design by ANSYS software which can ensure the reliability and precision of the CNC press brake.

WE67K Series CNC press brake is redesigned based on users’ preference to increase productivity and keep the costs at minimum level with high bending accuracy and low-cost maintenance.

High quality and repetitive bending accuracy is obtained by using synchronized cylinder and proportional valves

Bending angle calculation and back gauge position calculation can be achieve by inputting metal sheet material information, sheet size and punch and die size.

Crowning system can work with CNC controller automatically to achieve higher bending accuracy and linearity. Hydraulic crowning and motorized crowing system are optional.

CNC back gauge with several axes can work with different shape work-pieces well.

Machine safety standard

1. EN 12622: 2009 + A1: 2013
2. EN ISO 12100: 2010
3. EN 60204-1: 2006 + A1: 2009

Front protection device to protect fingers (safety light curtain)

South Korea KACON foot switch (level 4 safety level)

Rear metal protection and CE standards

Safety relay monitor completes pedal switch, safety protection

Safety standard (2006/42/EC)

Features of Hybrid Bending Machine

1. The frame has good rigidity, high processing precision, good manufacturability, and convenient installation and transportation.

2. The electro-hydraulic servo CNC bending adopts the integral slide block and the worktable, the force is more reasonable, and the load is evenly distributed.

3. The electro-hydraulic servo numerical control bending slider rigidly connect with the oil cylinder, which better guarantees the synchronization accuracy requirements of the slider in the fast forward, work forward and fast return states.

4. Due to the feedback of the grating ruler and the control of the synchronous valve, the machine has strong anti-eccentric load capability.

5 The advanced variable oil pump technology adopt, which can save a lot of energy consumption (about 50%) and reduce the processing cost.

6. The operation and maintenance are more convenient and the reliability is higher;

7. The operating cost is the single unit price of the dual unit linkage. The efficiency and processing accuracy are higher than that of dual machines.

DA-52S CNC controller

7” widescreen color LCD
Crowning system control
Date backup/ restore via USB
Bending tool/material/product library
Automatic bending angle calculation
Up to 24 languages for selection
Up to 4 axes (Y1, Y2, and 2 auxiliary axes)

CNC Axis Explanation

Y1 Left cylinder electro-hydraulic synchronous closed loop control axis
Y2 Right cylinder electro-hydraulic synchronous closed loop control axis
X Back gauge moving axis (back and front)
R Back gauge moving axis (up and down)
V CNC crowning axis

Automatic Crowning System

CNC crowning ensures a constant bend angle across the full length of the machine. This achieve by pre-loading the machine, to offset any possible deflection under load or compensate for any tool wear, so that under load contacting surfaces are parallel to each other.

With CNC crowning systems the press brake control  pre-program with machine characteristics and deflection data. With manual crowning a simple spread sheet or chart can easily develop for each application.

How to choose Hybrid Bending Machine

1. The main difference between Hybrid Bending Machine and ordinary CNC bending machine lies in whether it has feedback closed loop and whether it has electro-hydraulic bending machine compensation.

2. Calculate how many tonnages need  purchase according to the material and thickness of the sheet metal to process and bend. Note: The tonnage here refers to the maximum pressure of the bending machine, not the weight of the Hybrid Bending Machine

3. Determine the width of the knife edge, the depth of the throat and the distance between the columns of the electro-hydraulic servo bending machine according to the length of the stainless steel and other plates to be processed

4 There are many additional functions that can select for the electro-hydraulic servo synchronous bending machine. This needs to be customized according to the requirements of the workpiece, such as the number of axes, compensation type, laser test, safety protection (laser protection or light curtain protection), etc.

Configuration

1System controllerDelemNetherlands
2Main motorSIEMENSGermany
3Electric componentsSCHNEIDERFrance
4Main hydraulic valveREXROTHGermany
5Hydraulic pumpSUNNYUSA
6Linear encoderGIVIItaly
7Foot switchKACONSouth Korea
8Tubing connectorEMBGermany
9Ball screw and linear guideHIWINTaiwan
10Servo motor and driverYASKAWAJapan
11Seal ringsNOKJapan
12Quick clampHARSLEChina
13CNC Punch and dieStandard Punch and 4V die or 2V die

Video

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